Progress in Thermal Barrier Coatings: (Progress in Ceramic Technology)

This edition of the Progress in Ceramic Technology series compiles articles published on thermal barrier coatings (TBCs) by The American Ceramic Society (ACerS). It collects in one resource the current research papers on materials-related aspects of thermal barrier coatings and associated technologies. Logically organized and carefully selected, the papers in this edition divide into six categories: Applications Material Improvements and Novel Compositions Developments in Processing Mechanical Properties Thermal Properties Citations follow each title in the table of contents, making this a key resource for professionals and academia.

Table of Contents:
Introduction xi Applications Corrosion Resistant Thermal Barrier Coating Materials for Industrial Gas Turbine Applications 3 Michael D. Hill, Davin P. Phelps, and Douglas E. Wolfe CESR Vol. 29, IS. 4, 123-132, 2008 Industrial Sensor TBCs: Studies on Temperature Detection and Durability 13 X. Chen, Z. Mutasim, and J. Price, J. P. Feist, A. L. Heyes and S. Seefeldt Int. J. of Appl. Ceram. Technol., Vol. 2, No. 5, p. 41 4-421, 2005 Industrial TBCs 21 A. Kulkarni and H. Herman Am. Ceram. SOC. Bull., Vol. 83, No. 6, p. 9801-9804, 2004 Low Thermal Conductivity Ceramics for Turbine Blade Thermal Barrier Coating Application 25 U. Schulz, B. Saint-Ramond, 0. Lavigne, P. Moretto, A. vanlieshout, and A. Borger CESe VOI. 25, NO. 4, p. 375-380, 2004 Thermal and Environmental Barrier Coatings for SiC/SiC CMCs in Aircraft Engine Applications 31 I. Spitsberg and J. Steivel Int. J. Appl. Ceram. Technol., Vol. 1, No. 4, P. 291-301, 2004 Review on Advanced EB-PVD Ceramic Topcoats for TBC Applications 43 U. Schulz, B. Saruhan, K. Fritscher, and C. Leyens Int. J. Appl. Ceram. Techno/., Vol. 1, N0.4, p. 302-314, 2004 Material Improvements and Novel Compositions Corrosion Behavior of New Thermal Barrier Coatings 59 R. Vaßen, D. Sebold, and D. Stöver CESF: Vol. 28, NO. 3, p. 27-38, 2007 Thermal Conductivity of Plasma-Sprayed Aluminum Oxide-Multiwalled Carbon Nanotube Composites 71 Srinivas R. Bakshi, Kantesh Balani, Arvind Agarwal J. Am. Ceram. SOC. Vol. 91, No. 3, 942-947, 2008 Infiltration-Inhibiting Reaction of Gadolinium Zirconate Thermal Barrier Coatings with CMAS Melts 77 S. Krämer, J. Yang, and C. Levi J. Am. Ceram. SOC., Vol. 91, No. 2, p. 576-583, 2008 Segmentation Cracks in Plasma Sprayed Thin Thermal Barrier Coatings 85 H. Guo, H. Murakami, and S. Kuroda CESF: Vol. 27, NO. 3, p. 17-27, 2007 Design of Alternative Multilayer Thick Thermal Barrier Coatings 97 H. Samadi and T. Coyl CESP, VOl. 27, No. 3, p. 29-35, 2007 Lanthanum-Lithium Hexaaluminate-A New Material for Thermal Barrier Coatings in Magnetoplumbite Structure-Material and Process Development 105 G. Pracht, R. Vaßen and D. Stöver CESR VOl. 27, NO. 3, p. 87-99, 2007 Thermal Barrier Coatings Design with Increased Reflectivity and Lower Thermal Conductivity for High-Temperature Turbine Applications 119 M. Kelly, D. Wolfe, J. Singh, J. Eldridge, D-M Zhu, and R. Miller Int. J. Appl. Ceram. Technol., Vol. 3, No. 2, p. 81-93, 2006 Delamination-Indicating Thermal Barrier Coatings Using YSZ:Eu Sublayers 133 J. Eldridge, T. Bencic, C. Spuckler, J. Singh, and D. Wolfe J. Am. Ceram. SOC., Vol. 89, No. 10, p. 3246-3251, 2006 Erosion-Indicating Thermal Barrier Coatings Using Luminescent Sublayers 139 J. Eldridge, J. Singh, and D. Wolfe J. Am. Ceram. SOC., Vol. 89, No. 10, p. 3252-3254, 2006 Rare-Earth Zirconate Ceramics with Fluorite Structure for Thermal Barrier Coatings 143 Q. Xu, W. Pan, J. Wang, C. Wan, L. Qi, H. Miao, K. Mori, and T. Torigoe J. Am. Ceram. SOC., Vol. 89, No. 1, p. 340-342, 2006. Co-Doping of Air Plasma-Sprayed Yttria- and Ceria-Stabilized Zirconia for Thermal Barrier Applications 147 Z. Chen, R. Trice, H. Wang, W. Porter, J. Howe, M. Besser and D. Sordelet J. Am. Ceram. SOC., Vol. 88, No. 6, p. 1584-1590, 2005 Ta2O5/Nb2O5 and Y2O3 Co-doped Zirconias for Thermal Barrier Coatings 155 S. Raghavan, H. Wang, R. Dinwiddie, W. Porter, R. Vassen, D. Stover, and M. Mayo J. An Ceram. SOC., Vol. 87, No. 3, p. 431-37, 2004 New Thermal Barrier Coatings Based on Pyrochlore/YSZ Double-Layer Systems 163 R. Vaßen, F. Traeger, and D. Stöver Int. J. Appl. Ceram. Techno/., Vol. 1, No. 4, p. 351-361, 2004 Development of Advanced Low Conductivity Thermal Barrier Coatings 175 D. Zhu and R. Miller Int. J. Appl. Ceram. Techno/., Vol. 1, No. 1, p. 86-94, 2004 Developments in Processing Process and Equipment for Advanced Thermal Barrier Coatings 187 Albert Feuerstein, Neil Hitchman, Thomas A. Taylor, and Don Lemen CESR VOl. 29, IS. 4, 107-122, 2008 Influence of Porosity on Thermal Conductivity and Sintering in Suspension Plasma Sprayed Thermal Barrier Coatings 203 H. Kaßner, A. Stuke, M. Rödig, R. Vaßen, and D. Stöver CESP, VOl. 29, IS. 4, 147-1 58, 2008 Thermal and Mechanical Properties of Zirconia/Monazite-Type LaPO4 Nanocomposites Fabricated by PECS 215 S-H Kim, T. Sekino, T. Kusunose, and A. Hirvonen CESP, VOl. 28, IS. 3, p. 19-26, 2007 Dense Alumina-Zirconia Coatings Using the Solution Precursor Plasma Spray Process 223 D. Chen, E. Jordan, M. Gell, and X. Ma J. Am. Ceram. SOC., Vol. 91, No. 2, p. 359-365, 2008 Thermal Stability of Air Plasma Spray and Solution Precursor Plasma Spray Thermal Barrier Coatings 231 D. Chen, M. Gell, E. Jordan, E. Cao, and X. Ma J. Am. Ceram. SOC., Vol. 90, No. 10, p. 31 60-31 66, 2007 Mechanical Design for Accommodating Thermal Expansion Mismatch in Multilayer Coatings for Environmental Protection at Ultrahigh Temperatures 239 Jie Bai, Kurt Maute, Sandeep R. Shah and Rishi Raj J. Am. Ceram. SOC.,V ol. 90, No. 1, p. 170-17 6, 2007 Grain-Boundary Grooving of Plasma-Sprayed Yttria-Stabilized Zirconia Thermal Barrier Coatings 247 K. Erk, C. Deschaseaux, and R. Trice J. Am. Ceram. SOC., Vol. 89, No. 5, p. 1673-1678, 2006 Novel Deposition of Columnar Y3AI5O12 Coatings by Electrostatic Spray-Assisted Vapor Deposition 253 Y. Wu, J. Du and K-L Choy J. Am. Ceram. SOC., Vol. 89, No. 1, p. 385-387, 2006 Testing and Characterization Monitoring the Phase Evolution of Yttria Stabilized Zirconia in Thermal Barrier Coatings Using the Rietveld Method 259 G. Witz, V. Shklover, W. Steure, S. Bachegowda, and H.-P. Bossmann CESe Vol. 28, No. 3, p. 41-51, 2007 Thermal Imaging Characterization of Thermal Barrier Coatings 271 J. Sun CESR Vol. 28, NO. 3, p. 53-60, 2008 Examination on Microstructural Change of a Bond Coat in a Thermal Barrier Coating for Temperature Estimation and Aluminum-Content Prediction 279 M. Okada, T. Hisamatsu, and T. Kitamura CESF: VOl. 28, NO. 3, p. 61-69, 2008 Quantitative Microstructural Analysis of Thermal Barrier Coatings Produced by Electron Beam Physical Vapor Deposition 289 M. Kelly, J. Singh, J. Todd, S. Copley, and D. Wolfe CESP, VOl. 28, NO. 3, p. 71 -80, 2008 Investigation of Damage Prediction of Thermal Barrier Coating 299 Y. Ohtake CESR Vol. 28, NO. 3, p. 81-84, 2008 Corrosion Rig Testing of Thermal Barrier Coating Systems 303 R. Vaßen, D. Sebold, G. Pracht, and D. Stöver CESF: VOl. 27, NO. 3, p. 47-59, 2007 Oxidation Behavior and Main Causes for Accelerated Oxidation in Plasma Sprayed Thermal Barrier Coatings 317 H. Arikawa, Y. Kojima, M. Okada, T. Hoshioka, and T. Hisarnatsu CESF: VOl. 27, NO. 3, p. 69-80, 2007 Crack Growth and Delamination of Air Plasma-Sprayed Y2O3-ZrO2 TBC After Formation of TGO Layer 329 M. Hasegawa, Y-F Liu, and Y. Kagawa CESF: Vol. 27, No. 3, p. 81 -85, 2007 Characterization of Cracks in Thermal Barrier Coatings Using Impedance Spectroscopy 335 L. Deng, X. Zhao, and P. Xiao CESF: VOl. 27, NO. 3, p. 191-206, 2007 Nondestructive Evaluation Methods for High Temperature Ceramic Coatings 351 W. Ellingson, R. Lipanovich, S. Hopson, and R. Visher CESF: Vol. 27, No. 3, p. 207-214, 2007 Phase Evolution in Yttria-Stabilized Zirconia Thermal Barrier Coatings Studied by Rietveld Refinement of X-Ray Powder Diffraction Patterns 359 G. Witz, V. Shklover, W. Steurer, S. Bachegowda, H-P Bossmann J. Am. Ceram. SOC., Vol. 90, No. 9, p. 2935-2940, 2007 Characterization of Chemical Vapor-Deposited (CVD) Mullite+CVD Alumina+Plasma-Sprayed Tantalum Oxide Coatings on Silicon Nitride Vanes After an Industrial Gas Turbine Engine Field Test 365 J. A. Haynes, S. M. Zemskova, H. T. Lin, M. K. Ferber and W. Westphal J. Am. Ceram. SOC., Vol. 89, No. 11, p. 3560-3563, 2006 Monitoring Delamination Progression in Thermal Barrier Coatings by Mid-Infrared Reflectance Imaging 369 J. Eldridge, C. Spuckler, and R. Martin Int. J. Appl. Ceram. Technol., Vol. 3, No. 2, p. 94-104, 2006 Noncontact Methods for Measuring Thermal Barrier Coating Temperatures 381 M. Gentleman, V. Lughi, J. Nychka, and D. Clarke Int. J. of Appl. Ceram. Technol., Vol. 3, No. 2, p. 105-112, 2006 Modeling the Influence of Reactive Elements on the Work of Adhesion between Oxides and Metal Alloys 389 J. Bennett, J. M. Kranenburg and W. G. Sloof J. Am. Ceram. SOC., Vol. 88, No. 8, p. 2209-2216, 2005 Hot Corrosion Mechanism of Composite Alumina/Yttria-Stabilized Zirconia Coating in Molten Sulfate- Vanadate Salt 397 N. Wu, Z. Chen, and S. Mao J. Am. Ceram. SOC., Vol. 88, No. 3, p. 675-682, 2005 Microstructure-Property Correlations in Industrial Thermal Barrier Coatings 405 A. Kulkarni, A. Goland, Herbert Herman, A. Allen, J. Ilavsky, G. Long, C. Johnson, and J. Ruud J. Am. Ceram. SOC., Vol. 87, No. 7, p. 1294-1300, 2004 TBC Integrity 413 J. Eldridge, C. Spuckler, J. Nesbiit, and K. Street Am. Ceram. SOC. Bull. Online, Vol. 83, No. 6, p. 9801-9804, 2004 Photoluminescence Piezospectroscopy: A Multi-Purpose Quality Control and NDI Technique for Thermal Barrier Coatings 417 M. Gell, S. Sridharan, M. Wen, and E. Jordan Int. J. Appl. Ceram. Technol., Vol. 1, No. 4, p. 316-319, 2004 Mechanical Properties Elastic and Inelastic Deformation Properties of Free Standing Ceramic EB-PVD Coatings 433 M. Bartsch, U. Fuchs, and J. Xu CESR VO. 28, NO. 3, p . 11-18, 2007 Creep Behavior of Plasma Sprayed Thermal Barrier Coatings 441 R. Soltani, T. Coyle, and J. Mostaghimi CESe Vol. 27, No. 3, p. 37-46, 2007 Simulation of Stress Development and Crack Formation in APS-TBCS for Cyclic Oxidation Loading and Comparison with Experimental Observations 451 R. Herzog, P. Bednarz, E. Trunova, V. Shemet, R. Steinbrech, F. Schubert, and L. Singheiser CESP, VOl. 27, NO. 3, p.103-114, 2007 Numerical Simulation of Crack Growth Mechanisms Occurring Near the Bondcoat Surface in Air Plasma Sprayed Thermal Barrier Coatings 463 Casu, J.-L. Marques, R. Vassen, and D. Stover CESP, VOl. 27, NO. 3, p. 11 5-126, 2007 Damage Prediction of Thermal Barrier Coating 475 Y. Ohtake CESe VOl. 27, NO. 3, p. 139-146, 2007 Creep Behavior of Plasma-Sprayed Zirconia Thermal Barrier Coatings 483 R. Soltani, T. Coyle, and J. Mostaghimi J. Am. Ceram. SOC., Vol. 90, No. 9, p. 2873-2878, 2007 Application of Hertzian Tests to Measure Stress-Strain Characteristics of Ceramics at Elevated Temperatures 489 E. Sánchez-González, J. Meléndez-Martinez, A. Pajares, P. Miranda, F. Guiberteau and B. Lawn J. Am. Ceram. SOC., Vol. 90, No. 1, p. 149-153, 2007 Effect of Sintering on Mechanical Properties of Plasma-Sprayed Zirconia-Based Thermal Barrier Coatings 495 S. Choi, D. Zhu and R. Miller J. Am. Ceram. SOC., Vol. 88, No. 10, p. 2859-2867, 2005 The Measurement of Residual Strains within Thermal Barrier Coatings Using High-Energy X-Ray Diffraction 505 J. Thornton, S. Slater, and J. Almer J. Am. Ceram. Soc., Vol. 88, No. 10, p. 2817-2825, 2005 Stress Relaxation of Compression Loaded Plasma-Sprayed 7 Wt% Y2O3-ZrO2 Stand-Alone Coatings 515 G. Dickinson, C. Petorak, K. Bowman, and R. Trice J. Am. Ceram. SOC., Vol. 88, No. 8, p. 2202-2208, 2005 Mechanical Properties/Database of Plasma-Sprayed Zr02-8wt% Y2O3 Thermal Barrier Coatings 523 S. Choi, D. Zhu, and R. Miller Int. J. Appl. Ceram. Techno/., Vol. 1, No. 4, p. 330-342, 2004 Thermal Properties Thermal and Mechanical Properties of Zirconia Coatings Produced by Electrophoretic Deposition 539 Baufeld, 0. van der Beist, and H-J Ratzer-Scheibe CESR Vol. 28, No. 3, p. 3-10, 2008 Effect of an Opaque Reflecting Layer on the Thermal Behavior of a Thermal Barrier Coating 547 C. Spuckler CESR VOI. 28, No. 3, p. 87-98, 2008 Optimizing of the Reflectivity of Air Plasma Sprayed Ceramic Thermal Barrier Coatings 559 A. Stuke, R. Carius, J.-L. Marqués, G. Mauer, M. Schulte, D. Sebold, R. Vaßen, and D. Stöver CESR Vol. 28, No. 3, p. 99-1 13, 2008 Thermal Conductivity of Nanoporous YSZ Thermal Barrier Coatings Fabricated by EB-PVD 575 B-K Jang and H. Matsubara CESR Vol. 28, NO. 3, p. 115-123, 2008 Comparison of the Radiative Two-Flux and Diffusion Approximations 585 C. Spuckler CESe Vol. 27, NO. 3, p.127-137, 2007 Relation of Thermal Conductivity with Process Induced Anisotropic Void Systems in EB-PVD PYSZ Thermal Barrier Coatings 597 A. Flores Renteria, B. Saruhan, and J. llavsky CESR Vol. 27, NO. 3, p. 3-15, 2007 Thermal Properties of Nanoporous YSZ Coatings Fabricated by EB-PVD 611 B-K Jang, N. Yamaguchi, and H. Matsubara CESR Vol. 27, NO. 3, p. 61-67, 2007 Thermochemical Interaction of Thermal Barrier Coatings with Molten CaO-MgO-AI2O3-SiO2 (CMAS) Deposits 619 S. Krämer, J. Yang, C. Levi, and C. Johnson J. Am. Ceram. SOC., Vol. 89, No. 10, p. 3167-3175, 2006

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The American Ceramic Society (ACerS) is a 100-year old non-profit organization that serves the informational, educational, and professional needs of the international ceramics community.