Machine Design with CAD and Optimization
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Machine Design with CAD and Optimization

Machine Design with CAD and Optimization

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About the Book

MACHINE DESIGN WITH CAD AND OPTIMIZATION A guide to the new CAD and optimization tools and skills to generate real design synthesis of machine elements and systems Machine Design with CAD and Optimization offers the basic tools to design or synthesize machine elements and assembly of prospective elements in systems or products. It contains the necessary knowledge base, computer aided design, and optimization tools to define appropriate geometry and material selection of machine elements. A comprehensive text for each element includes: a chart, excel sheet, a MATLAB® program, or an interactive program to calculate the element geometry to guide in the selection of the appropriate material. The book contains an introduction to machine design and includes several design factors for consideration. It also offers information on the traditional rigorous design of machine elements. In addition, the author reviews the real design synthesis approach and offers material about stresses and material failure due to applied loading during intended performance. This comprehensive resource also contains an introduction to computer aided design and optimization. This important book: Provides the tools to perform a new direct design synthesis rather than design by a process of repeated analysis Contains a guide to knowledge-based design using CAD tools, software, and optimum component design for the new direct design synthesis of machine elements Allows for the initial suitable design synthesis in a very short time Delivers information on the utility of CAD and Optimization Accompanied by an online companion site including presentation files Written for students of engineering design, mechanical engineering, and automotive design. Machine Design with CAD and Optimization contains the new CAD and Optimization tools and defines the skills needed to generate real design synthesis of machine elements and systems on solid ground for better products and systems.

Table of Contents:
Preface xxiii Acknowledgments xxvii About the Companion Website xxix Part I Introduction and Design Considerations 1 1 Introduction to Design 3 1.1 Introduction 6 1.2 Phases of Design 8 1.3 Basic Mechanical Functions 9 1.4 Design Factors 11 1.5 Synthesis Approach to Design 12 1.6 Product Life Cycle 13 1.7 Business Measures 14 1.8 Research and Development Process in Product Cycle 15 1.9 Teamwork for Product or System Design 16 1.10 Design and Development Case Study 16 1.11 Units and Fundamentals 16 1.12 Summary 26 2 Design Considerations 31 2.1 Mathematical Modeling 34 2.2 Calculation Tools 57 2.3 Design Procedure 60 2.4 Manufacturing Processes 62 2.5 Standard Sets and Components 72 2.6 Codes and Standards 72 2.7 Summary 73 Part II Knowledge-Based Design 79 3 Introduction to Computer-Aided Techniques 81 3.1 CAD and Geometric Modeling 82 3.2 Geometric Construction and FE Analysis 84 3.3 CAD/CAM/CAE and Advanced Systems 85 3.4 Virtual Reality 87 3.5 Summary 89 4 Computer-Aided Design 91 4.1 3D Geometric Modeling and Viewing Transformation 95 4.2 Parametric Modeling 111 4.3 CAD Hardware and Software 135 4.4 Rendering and Animation 135 4.5 Data Structure 146 4.6 Using CAD in 3D Modeling and CAM 149 4.7 Summary 149 5 Optimization 155 5.1 Introduction 158 5.2 Searches in One Direction 167 5.3 Multidimensional: Classical Indirect Approach 173 5.4 Multidimensional Unconstrained Problem 179 5.5 Multidimensional Constrained Problem 200 5.6 Applications to Machine Elements and Systems 209 5.7 Summary 213 6 Stresses, Deformations, and Deflections 221 6.1 Loads, Shear, Moment, Slope, and Deflection 227 6.2 Mathematical Model 253 6.3 Simple Stresses, Strains, and Deformations 254 6.4 Combined Stresses 264 6.5 Curved Beams 279 6.6 Strain Energy and Deflection 283 6.7 Columns 288 6.8 Equivalent Element 296 6.9 Thermal Effects 297 6.10 Stress Concentration Factors 300 6.11 Finite Element Method 302 6.12 Computer-Aided Design and Optimization 323 6.13 Summary 333 7 Materials Static and Dynamic Strength3 43 7.1 Material Structure and Failure Modes 348 7.2 Numbering Systems and Designations 358 7.3 Heat Treatment and Alloying Elements 362 7.4 Material Propertied and General Applications 366 7.5 Particular Materials for Machine Elements 381 7.6 Hardness and Strength 383 7.7 Failure and Static Failure Theories 385 7.8 Fatigue Strength and Factors Affecting Fatigue 397 7.9 Fracture Mechanics and Fracture Toughness 413 7.10 Computer-Aided Selection and Optimization 419 7.10.1 Material Properties: Carbon Steel 419 7.11 Summary 428 8 Introduction to Elements and System Synthesis 439 8.1 Introduction 441 8.2 Basic and Common Machine Elements 442 8.3 Reverse Engineering 469 8.4 Sample Applications 470 8.5 Computer-Aided Design 476 8.6 System Synthesis 479 8.7 Computer-Aided Assembly 480 8.8 Summary 480 Part III Detailed Design of Machine Elements 487 Section A Basic Joints and Machine Elements 489 9 Screws, Fasteners, and Permanent Joints 491 9.1 Standards and Types 494 9.2 Stresses in Threads 497 9.3 Bolted Connections 498 9.4 Bolt Strength in Static and Fatigue 507 9.5 Power Screws 511 9.6 Permanent Joints 518 9.7 Computer-Aided Design and Optimization 527 9.8 Summary 532 10 Springs 539 10.1 Types of Springs 542 10.2 Helical Springs 542 10.3 Leaf Springs 567 10.4 Belleville Springs 574 10.5 Elastomeric and Other Springs 576 10.6 Computer-Aided Design and Optimization 576 10.7 Summary 579 11 Rolling Bearings 585 11.1 Bearing Types and Selection 588 11.2 Standard Dimension Series 590 11.3 Initial Design and Selection 592 11.4 Bearing Load 595 11.5 Detailed Design and Selection 601 11.6 Speed Limits 609 11.7 Lubrication and Friction 609 11.8 Mounting and Constructional Details 610 11.9 Computer-Aided Design and Optimization 611 11.10 Summary 617 12 Journal Bearings 621 12.1 Lubricants 624 12.2 Hydrodynamic Lubrication 629 12.3 Journal Bearing Design Procedure 641 12.4 Boundary and Mixed Lubrication 646 12.5 Plain Bearing Materials 648 12.6 CAD and Optimization 653 12.7 Summary 661 Section B Power Transmitting and Controlling Elements 667 13 Introduction to Power Transmission and Control 669 13.1 Prime Movers and Machines 671 13.2 Collinear and Noncollinear Transmission Elements 671 13.3 Power Control Elements 675 13.4 Computer-Aided Design of a Power Transmission System 676 13.5 Summary 681 14 Spur Gears 683 14.1 Types and Utility 687 14.2 Definitions, Kinematics, and Standards 688 14.3 Force Analysis and Power Transmission 699 14.4 Design Procedure 701 14.5 Critical Speed 732 14.6 CAD and Optimization 734 14.7 Constructional Details 742 14.8 Summary 747 15 Helical, Bevel, and Worm Gears 755 15.1 Helical Gears 758 15.2 Bevel Gears 776 15.3 Worm Gears 781 15.4 Gear Failure Regimes and Remedies 787 15.5 Computer-Aided Design and Optimization 787 15.6 Constructional Details 794 15.7 Summary 795 16 Flexible Elements 801 16.1 V-belts 804 16.2 Flat Belts 818 16.3 Ropes 823 16.4 Chains 831 16.5 Friction Drives 839 16.6 Flexible Shafts 839 16.7 Computer-Aided Design and Optimization 840 16.8 Summary 849 17 Shafts 857 17.1 Types of Shafts and Axles 859 17.2 Mathematical Model 860 17.3 Initial Design Estimate 865 17.4 Detailed Design 867 17.5 Design for Rigidity 871 17.6 Critical Speed 872 17.7 Computer-Aided Design and Optimization 873 17.8 Constructional Details 879 17.9 Summary 880 18 Clutches, Brakes, and Flywheels 887 18.1 Classifications of Clutches and Brakes 889 18.2 Cone Clutches and Brakes 889 18.3 Disk Clutches and Brakes 891 18.4 Caliper Disk Brakes 898 18.5 Energy Dissipation and Temperature Rise 899 18.6 Design Process 901 18.7 Computer-Aided Design and Optimization 902 18.8 Flywheels 904 18.9 Constructional Details 907 18.10 Summary 908 Problems 908 References 911 Internet Links 912  Appendix A Figures and Tables 913 A.1 Conversion Between US and SI Units 913 A.2 Standard SI Prefixes 914 A.3 Preferred Numbers and Sizes 915 A.4 Standard Rods, or Bars 916 A.5 Standard Joining and Retaining Elements 917 A.6 Standard Sealing Elements 920 A.7 Material Properties 922 A.8 Standard Sections or Profiles and Section Properties 931 Index 949


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Product Details
  • ISBN-13: 9781119156642
  • Publisher: John Wiley & Sons Inc
  • Publisher Imprint: John Wiley & Sons Inc
  • Height: 244 mm
  • No of Pages: 1008
  • Returnable: N
  • Weight: 2261 gr
  • ISBN-10: 1119156645
  • Publisher Date: 13 May 2021
  • Binding: Hardback
  • Language: English
  • Returnable: N
  • Spine Width: 60 mm
  • Width: 170 mm


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