Integrated Product and Process Design and Development: The Product Realization Process

The Integrated Product and Process Design and Development (IP2D2) method is quickly becoming the new standard for the rapid creation of competitively priced, high-quality products. IP2D2 indicates, in the broadest sense, the overlapping, interacting, and iterative nature of all of the aspects of the product realization process. The method is a continuous process whereby a product's cost, performance and features, value, and time-to-market lead to a company's increased profitability and market share. This new text/reference reflects the sweeping changes this approach has brought to traditional engineering design courses and to industry. Carefully organized, with sections on each major stage of the approach, Integrated Product and Process Design and Development: The Product Realization Process is the first complete treatment of this new direction in engineering. The book is designed to help you cultivate an attitude toward design that encourages creativity and innovation, while considering the equally important considerations of customer requirements and satisfaction, quality, reliability, manufacturing methods and material selection, assembly, cost, the environment, and scheduling. Extensively class tested in senior- and graduate-level engineering design courses at the University of Maryland, the book gives equal time to conceptual and practical aspects. As each concept is introduced and explained, two book-long examples provide you with a realistic sense of how a product's creation progresses through its various stages. Numerous checklists and other practical guidelines help you learn to apply the IP2D2 method to your own work. Students and newly graduated engineers will appreciate the modern perspective that more nearly reflects what they will encounter in practice than what is obtainable in traditional texts. For more experienced practicing engineers, this is the new information they need to keep up with recent rapid changes and stay marketable today and in the future.

Table of Contents:
Product Development into the 21st Century Some Definitions Manufacturing in the 21st Century Time as a Competitive Advantage Benchmarking Partnering with Suppliers Mass Customization - The Next Paradigm? Quality Foundations of Manufacturing The Integrated Product and Process Design and Development Team Method Introduction The lP2D2 Team and Its Agenda Dynamic and Static Product Status Company Strategy and lP2D2 Technology's Role in lP2D2 lP2D2 Team Interactions Product Cost Analysis Introduction Factors that Determine a Product's Cost Cost Models Product Functional Requirements and Decomposition Principles of Design Examples of the Use of the Axiomatic Method Translating Customer Requirements into Products Voice of the Customer Quality Function Deployment (QFD) Product Design Specification Product Concepts and Embodiments Introduction Concept Generation Product Configuration (Architecture) Concept Evaluation and Selection Product Embodiments Design for Assembly and Disassembly Introduction Design for Assembly Design for Disassembly (Dismantling) - DFD Material Selection Introduction Ferrous Alloys Nonferrous Alloys Special Purpose Alloys Plastics Ceramics Composites Manufacturing Processes and Design Introduction Casting - Permanent Mold Casting - Permanent Pattern Casting - Expendable Pattern Cutting - Mechanical Machining Cutting - Electromachining Forming - Sheet Forming - Bulk Powder Processing Rapid Prototyping (Stereolithography) Design for 'X' Reliability Poka-Yoke Design for Maintainability (Serviceability) Design for the Environment Product Safety, Liability and Design Ergonomics (Useability) Design for Aesthetics Design for Packaging Material Handling Design for Production (Time-to-Market) Product and Process Improvement Introduction What is Experimental Design? Guidelines for Designing Experiments Factorial Analysis Example of the Use of the Analysis of Variance The Taguchi Method Index