Artificial Intelligence-Enabled Digital Twin for Smart Manufacturing

An essential book on the applications of AI and digital twin technology in the smart manufacturing sector. In the rapidly evolving landscape of modern manufacturing, the integration of cutting-edge technologies has become imperative for businesses to remain competitive and adaptive. Among these technologies, Artificial Intelligence (AI) stands out as a transformative force, revolutionizing traditional manufacturing processes and making the way for the era of smart manufacturing. At the heart of this technological revolution lies the concept of the Digital Twin—an innovative approach that bridges the physical and digital realms of manufacturing. By creating a virtual representation of physical assets, processes, and systems, organizations can gain unprecedented insights, optimize operations, and enhance decision-making capabilities. This timely book explores the convergence of AI and Digital Twin technologies to empower smart manufacturing initiatives. Through a comprehensive examination of principles, methodologies, and practical applications, it explains the transformative potential of AI-enabled Digital Twins across various facets of the manufacturing lifecycle. From design and prototyping to production and maintenance, AI-enabled Digital Twins offer multifaceted advantages that redefine traditional paradigms. By leveraging AI algorithms for data analysis, predictive modeling, and autonomous optimization, manufacturers can achieve unparalleled levels of efficiency, quality, and agility. This book explains how AI enhances the capabilities of Digital Twins by creating a powerful tool that can optimize production processes, improve product quality, and streamline operations. Note that the Digital Twin in this context is a virtual representation of a physical manufacturing system, including machines, processes, and products. It continuously collects real-time data from sensors and other sources, allowing it to mirror the physical system’s behavior and performance. What sets this Digital Twin apart is the incorporation of AI algorithms and machine learning techniques that enable it to analyze and predict outcomes, recommend improvements, and autonomously make adjustments to enhance manufacturing efficiency. This book outlines essential elements, like real-time monitoring of machines, predictive analytics of machines and data, optimization of the resources, quality control of the product, resource management, decision support (timely or quickly accurate decisions). Moreover, this book elucidates the symbiotic relationship between AI and Digital Twins, highlighting how AI augments the capabilities of Digital Twins by infusing them with intelligence, adaptability, and autonomy. Hence, this book promises to enhance competitiveness, reduce operational costs, and facilitate innovation in the manufacturing industry. By harnessing AI’s capabilities in conjunction with Digital Twins, manufacturers can achieve a more agile and responsive production environment, ultimately driving the evolution of smart factories and Industry 4.0/5.0. Audience This book has a wide audience in computer science, artificial intelligence, and manufacturing engineering, as well as engineers in a variety of industrial manufacturing industries. It will also appeal to economists and policymakers working on the circular economy, clean tech investors, industrial decision-makers, and environmental professionals.

Table of Contents:
Preface xxiii Part 1: Fundamentals of AI-Based Smart Manufacturing 1 1 Machine Learning Fundamentals 3 Renugadevi A. S., R. Jayavadivel, Charanya J., Kaviya P. and Guhan R. 2 Industry 4.0 in Manufacturing, Communication, Transportation, Healthcare 19 P. Nancy, S. Gnanavel, V. Sudha, G. Deepika and Mahmoud Elsisi 3 Data Analytics and Big Data Analytics 39 Neeta Nathani and Jagdeesh Kumar Ahirwar 4 Artificial Intelligence Empowered Smart Manufacturing for Modern Society: A Review 55 Amit Kumar Tyagi, Pooja Bhatt, Chidambaram N. and Shabnam Kumari 5 Use Cases of Digital Twin in Smart Manufacturing 85 Vijayakumar Ponnusamy, Dilliraj Ekambaram and Nemanja Zdravkovic Part 2: Methods and Applications 103 6 Distributed Systems and Distributed Ledger Technology - An Introduction 105 Amit Kumar Tyagi, Shrikant Tiwari and Kanchan Naithani 7 Digital Twins Tools and Technologies in Smart Manufacturing 125 K. Jayashree, S. Muralidharan, V. Sathya, M. Rajakumaran and C.M. Nalayini 8 Blockchain Based Digital Twin for Smart Manufacturing 143 Amit Kumar Tyagi, Shabnam Kumari, Richa and Utkarsh Kumar 9 Blockchain for Internet of Things and Machine Learning-Based Automated Sectors 179 Amit Kumar Tyagi, Shabnam Kumari and Shrikant Tiwari 10 An Enhanced Threat Detection Model to Assist Supply Chain Management Using Artificial Intelligence 215 Ambika N. 11 Role of AI and Digital Twin in Smart Manufacturing 233 M. Anand, T. M. Sheeba and C. Fancy 12 Data Analytics and Visualization in Smart Manufacturing Using AI-Based Digital Twins 249 M. Sivakumar, M. Maranco, N. Krishnaraj and U. Srinivasulu Reddy Part 3: Issues and Challenges Towards AI and Digital Twin-Based Smart Manufacturing 279 13 The IoT of Robotics: The Frontier of Automation 281 G. Rithik and A. Kathirvel 14 Real-Time Monitoring and Predictive Maintenance 305 R. Patel, S. Shah, S. Lella and A. Gajbahar 15 Advanced Topics for Blockchain-Based Applications: Open Issues, Technical, Legal, and Research Challenges 325 Amit Kumar Tyagi, Shabnam Kumari and Tanuj Surve 16 Issues and Challenges in Implementing Smart Manufacturing in the Current Scenario 341 Charanya J., Shrisudhan B., Sathruba P., Sharun P. and Prakash Duraisamy Part 4: Near-Future Developments Towards AI and Digital Twin-Based Smart Manufacturing 359 17 Artificial Intelligence for Malware Analysis: A Systematic Study 361 Amit Kumar Tyagi and Santosh Reddy Addula 18 Artificial Intelligence-Based Cyber Security and Digital Forensics: A Review 391 Amit Kumar Tyagi, Shabanm Kumari and Richa 19 Blockchain Application in Industry 5.0 421 D. Saveetha, Vijayakumar Ponnusamy, Nemanja Zdravković and Nandini S.M. 20 Blockchain-Empowered Internet of Things (IoTs) Platforms for Automation in Various Sectors 443 Santosh Reddy Addula, Amit Kumar Tyagi, Kanchan Naithani and Shabnam Kumari 21 Digital Twin-Enabled Smart Manufacturing: Challenges and Future Directions 479 M. Maranco, M. Sivakumar, N. Krishnaraj, Kashyapa Abhiram Ivaturi and Nidhya R. 22 Future of Computer Vision and Industrial Robotics in Smart Manufacturing 505 Santosh Reddy Addula and Amit Kumar Tyagi 23 The Future of Manufacturing with AI and Data Analytics 541 Neel Shah, Sneh Shah, Janvi Bhanushali, Nirav Bhatt, Nikita Bhatt and Hiren Mewada 24 Artificial Intelligence Techniques in Predictive Maintenance, Their Applications, Challenges, and Prospects 565 Akriti Rai, Jyotika shastri and Hina Bansal Index 581