Fundamentals of Additive Manufacturing for the Practitioner: (Additive Manufacturing Skills in Practice.)

Fundamentals of Additive Manufacturing for the Practitioner Discover how to shift from traditional to additive manufacturing processes with this core resource from industry leaders Fundamentals of Additive Manufacturing for the Practitioner delivers a vital examination of the methods and techniques needed to transition from traditional to additive manufacturing. The book explains how traditional manufacturing work roles change as various industries move into additive manufacturing and describes the flow of the typical production process in additive manufacturing. Detailed explorations of the processes, inputs, machine and build preparation, post-processing, and best practices are included, as well as real-world examples of the principles discussed within. Every chapter includes a problems and opportunities section that prompts readers to apply the book’s techniques to their own work. Diagrams and tables are distributed liberally throughout the work to present concepts visually, and key options and decisions are highlighted to assist the reader in understanding how additive manufacturing changes traditional workflows. Readers will also benefit from the inclusion of A thorough introduction on how to move into additive manufacturing, including the identification of a manufacturing opportunity and its characteristics An exploration of how to determine if additive manufacturing is the right solution, with descriptions of the origins of additive manufacturing and the current state of the technology An examination of the materials used in additive manufacturing, including polymers, composites, metals, plasters, and biomaterials A discussion of choosing an additive manufacturing technology and process Perfect for mechanical engineers, manufacturing professionals, technicians, and designers new to additive manufacturing, Fundamentals of Additive Manufacturing for the Practitioner will also earn a place in the libraries of technical, vocational, and continuing education audiences seeking to improve their skills with additive manufacturing workflows.

Table of Contents:
Chapter 1 Introduction: Moving into Additive Manufacturing 1 Introduction 2 Manufacturing Processes 5 Traditional and AM Job Roles 8 Case Conclusion: Developing Knowledge and Skills in AM 15 How to Use This Book 16 References 19 Chapter 2 Is Additive Manufacturing the Right Solution? 21 Introduction 22 Additive Manufacturing Applications 23 AM Notable 1: 24 AM Notable 2: 33 A Brief History of AM 33 Selecting a Pilot AM Project 35 AM Notable 3: 38 Case Conclusion: Identifying AM Applications for a Pilot Project 39 References 41 Chapter 3 What Design and Inputs Does Additive Manufacturing Require? 43 Introduction 44 Design for AM 45 Design for DFAM 45 Component Design 47 AM Notable 3.1 50 Part Design 50AM Notable 3.2 54 Process Design 57 AM Notable 3.3 58 Sources of Input 58 AMF and STL File Formats 59 References 63 Chapter 4 What Materials Does Additive Manufacturing Use? 65 Introduction to AM Materials 66 Selecting AM Materials 67 Polymers 69 AM Notable 4.1 3D Printing a Ride to Mars 73 AM Notable 4.2 Chicken Feathers – Not Just for Pillows Anymore! 75 AM Notable 4.3 3D Print a House in 24 Hours for $10k (or less) 78 References 82 Chapter 5 Which Additive Manufacturing Technology and Process Are Right for My Solution? 85 Introduction 86 Binder Jetting 88 Directed Energy Deposition 90 Material Extrusion 92 Material Jetting 94 Powder Bed Fusion 96 Sheet Lamination 98 Vat Photopolymerization 99 Hybrid Systems 102 References 103 Chapter 6 What Machine and Build Preparation Occurs in Additive Manufacturing? 105 Introduction 106 AM Notable 6.1 106 General Machine and Build Preparation Tasks 107 AM Notable 6.2 111 AM Process-Specific Machine and Build Preparation 111 AM Notable 6.3 121 References 122 Chapter 7 What Occurs During the Additive Manufacturing Build Process? 123 Introduction 124 Quality in AM 124 Build Planning and the Build Process 128 Build Process 133 References 138 Chapter 8 What Happens after the Additive Manufacturing Build Process Is Complete? 141 Introduction 142 Part Removal 143 Material Removal 144 Support Removal 146 Treating 147 Finishing 147 Inspection 148 Summary of Post-Processing Methods 148 References 150 Chapter 9 What Do We Do to Move to Additive Manufacturing? 153 Introduction 153 AM Implementation Roadmap 154 Identify a Vision and Strategy 155 Prepare to Manage Change 157 Acquire AM Systems Access and Support 158 Develop AM Workflows 161 Develop Your AM Workforce 162 Monitor Results and Adjust 164 References 165 Chapter 10 Where Can I Learn More? 167 Introduction 167 AM Acronyms and Terminology 167 AM Job Postings and Employment Information 168 AM Education and Training 169 AM Professional Certification 170 AM Body of Knowledge (AMBOK) 170 AM University Consortia and Centers of Excellence 171 AM Service Bureaus and Vendors 171 AM Material Selection Guides 172 AM Technology Selection Guides 172 AM Design Guidelines 173 AM Professional Associations, Conferences, and Meetings 173 Index 175

About the Author :
Sheku Kamara is Dean of Applied Research at Milwaukee School of Engineering, where he supervises the school’s Applied Technology Center. He is past Chair of the Additive Manufacturing Users Group and co-managed the development of the Additive Manufacturing Body of Knowledge and the Additive Manufacturing Certificate Program for SME and America Makes. Kathy S. Faggiani, PhD, is former Director of Graduate and Professional Studies at Milwaukee School of Engineering and served as Associate Director of Curriculum and Programs for Business and Technology at Capella University. She co-authored the Additive Manufacturing Body of Knowledge and the Additive Manufacturing Certificate Program for SME and America Makes.