Characterization and Control of Interfaces for High Quality Advanced Materials II: (Ceramic Transactions Series)

This volume includes papers from the Second International Conference on Characterization and Control of Interfaces for High Quality Advanced Materials, and Joining Technology for New Metallic Glasses and Inorganic Materials (ICCCI2006) in Kurashiki, Japan, 2006. Interfaces are critically important to a broad spectrum of materials and technologies. This Proceedings of ICCCI 2006 features 71 peer-reviewed papers on interface characterization and control technology for materials synthesis, powder processing, composite processing, joining, and to control airborne particulates.

Table of Contents:
Preface xiii JOINING TECHNOLOGY FOR NEW METALLIC GLASSES AND INORGANIC MATERIALS The Structure of the Welded Zone and Phase Transformation Behavior of Ni-Based Bulk-Glass Forming Alloy 3 D.V. Louzguine-Luzgin, G. Xie, T. Tsumura, K. Nakata, Y. Murakami, H.M. Kimura, and A. Inoue Brazing of Advanced Ceramic Composites: Issues and Challenges 9 Mrityunjay Singh and Rajiv Asthana Development of a Variable Temperature UHV-Laser Microscope Combined With a Pulsed Laser Deposition for In Situ Studies of Ceramics/Metallic Glass Interfaces 15 Yuji Matsumoto, Takuma Obata, Miki Hiraoka, and Masao Katayama Stress Analysis of Geometrically Complex and Ultra Large Scale Model by Fractal Multi-Grid Method 21 H. Murakawa, H. Serizawa, M. Tejima, K. Taguchi, and S. Itoh Influence of Grain-Grain Interfaces on Heat Transfer in Dense and Porous Oxide Ceramics 27 D.S. Smith, C. Poulier, B. Na'ft-Ali, A. Michot, and J. Absi Fabrication of Colloidal Photonic Crystals from Submicron-Sized Spheres 33 Daisuke Nagao, Mitsuaki Hirose, Ryoji Kameyama, Hideki Matsumoto, Yoshio Kobayashi, and Mikio Konno Spark Plasma Sintering of Al203 Particulate Dispersed Zr55Cu30AI10NÍ5 Metallic Glassy Matrix Composite 39 Guoqiang Xie, Dmitri V. Louzguine-Luzgin, Akira Okubo, Hisamichi Kimura, and Akihisa Inoue Porous Bulk Metallic Glass Produced by Spark Plasma Sintering of Gas Atomized Zr55Cu30AI10Ni5 Glassy Powders 45 Guoqiang Xie, Wei Zhang, Qingsheng Zhang, Dmitri V. Louzguine-Luzgin, Akira Okubo, Hisamichi Kimura, and Akihisa Inoue Mechanical Properties of Friction-Stir Welded Titanium Joint 51 Hidetoshi Fujii, Hideaki Kato, Kazuhiro Nakata, and Kiyoshi Nogi Silica-Coating of Barium Titanate Particles 57 Hideki Matsumoto, Daisuke Nagao, Yoshio Kobayashi, and Mikio Konno Dissolution of Hydrogen into Tungsten Phosphate Glasses through Palladium Coating 63 Hiromasa Tawarayama, Hiroshi Kawazoe, Shouichi Sugata, Futoshi Utsuno,Hiroyuki Inoue, and Hideo Hosono Properties of Metallic Glass Coatings on an Aluminum Alloy Substrate Produced Using a HVOF Spraying Process 69 Hyun-Guen Kim, Kazuhiro Nakata, Takuya Tsumura, Masaharu Sugiyama, Takanori Igarashi, Masahiro Fukumoto, Hisamichi Kimura, and Akihisa Inoue Photoelectron Spectroscopic Study of Energy Level Alignment at C12A7:e~ / Alq3 Interfaces 79 Ki-Beom Kim, Maiko Kikuchi, Masashi Miyakawa, Hiroshi Yanagi, Toshio Kamiya, Masahiro Hirano, and Hideo Hosono Development of Nanoceramics: Application to Diffusion Bonding 85 Michiyuki Yoshida, Yutaka Shinoda, Takashi Akatsu, and Fumihiro Wakai Influence of Friction Stir Welding Parameters on Microstructure and Mechanical Properties of AA2024-T3 Aluminum Alloy 91 Saad Ahmed Khodir, Toshiya Shibayanagi, and Masaaki Naka Effects of Processing Temperature on Bonding Behavior of Hydroxyapatite Ceramics and Titanium by Hydrothermal Hot-Pressing Method 97 Takamasa Onoki, Tomoaki Watanabe, Eiichi Yasuda, Masahiro Yoshimura,Toshiyuki Hashida, and Yasuhiro Tanabe Orientation Distribution in Friction Stir Processed A6061 Aluminum Alloy 103 Toshiya Shibayanagi and Takamasa Matsumoto Weldability and Mechanical Property of Ni53Nb2oTi10Zr8Co6Cu3 Metallic Glass Foil by Laser Welding 109 Takuya Tsumura, Katsunori Kobayashi, Kazuhiro Nakata, Natsuki Yoneyama,Taichi Murakami, Hisamichi Kimura, and Akihisa Inoue Glass Transition Phenomena and Heat Capacity of Zr0.55"'o.1oNlo.05(-'Uo.3o 117 Yosuke Moriya, Takahiro Yoshida, Hitoshi Kawaji, Tooru Atake, Mikio Fukuhara, Hisamichi Kimura, and Akihisa Inoue Development of Fiber Laser Aided Spot Heating System and its Application to Control of Microstructure in Pure Aluminum 123 Toshiya Shibayanagi, Masahiro Tsukamoto, Nobuyuki Abe, Nobuyuki Matsuda, Yukihiro Soga, and Takamasa Matsumoto Preparation of an MTES Hybrid Bioactive Coating on Metal Surfaces Using the Sol-Gel Method 129 Yasuto Hoshikawa, Eiichi Yasuda, Takamasa Onoki, Masaru Akao, and Yasuhiro Tanabe Synthesis of Si02-Coated Magnetite Nanoparticles and Immobilization of Proteins on Them 135 Yoshio Kobayashi, Mayumi Yoshida, Daisuke Nagao, Yasuo Ando,Terunobu Miyazaki, and Mikio Konno NANOPARTICLES AND POWDERS Fabrication of Textured Alumina-Mullite-Silicon Carbide Nano-Composites 145 Yoshio Sakka, Sho Saito, Atsushi Honda, and Tohru S. Suzuki Colloidal Consolidation of Mixed Powders of the Alumina/Indium Tin Oxide System 153 Naoki Matsunaga, Shinji Ueno, Yosuke Tanaka, and Yoshihiro Hirata Improvement of Silica Particle Dispersability in Xylene Using Surface Modification 159 Chika Takai, Masayoshi Fuji, and Minoru Takahashi Self-Dispersible Silica Nanoparticles Modified with Aminoalkylsilane 165 Toshio Kakui, Mitsuru Ishii, Sayaka Sato, Masao Ishiguro, and Koji Hisanaga Low Temperature Co-Fired Ceramics (LTCC)—Design and Characterization of Interfaces 173 Torsten Rabe, Markus Eberstein, and Wolfgang A. Schiller Controlling Interfacial Chemistry During the Processing of Micron Scale Surgical Instruments 179 Nicholas Antolino, Gregory Hayes, James H. Adair, Christopher Mühlstein, Mary Frecker, and Eric Mockensturm Development of Nanoencapsulated Curcumin in Chitosan for Cosmetic Use via Evaporation of O/W/O Emulsion 185 W. Tanthapanichakoon, N. Sowasod, and T. Charinpanitkul Structural and Morphological Study of Nanoceramics Prepared by Spray Pyrolysis 193 L.S. Gómez, M.E. Rabanal, J.M. Torralba, L. Mancic, and O. Milosevic Influence of Water Content of Starting Powder Mixture on the Mechanochemical Synthesis of Strontium Doped Lanthanum Manganite 199 Jintawat Chaichanawong, Kazuyoshi Sato, Hiroya Abe, Makio Naito, Tawatchai Charinpanitkul, and Wiwut Tanthapanichakoon Carbon Nanotubes as Photocatalytic Carriers 205 Georgios Pyrgiotakis and Wolfgang Sigmund Anisotropie Sintering Shrinkage and Grain Growth for Spherical Alumina Powder Compacts Aligned in High Magnetic Field 211 Anze Shut, Lingke Zeng, Yanchun Liu, Atsushi Makiya, and Keizo Uematsu Effect of Mo Powder Surface Condition on Fabrication of Mo-Si02 Functionally Graded Materials with Slipcasting Method 219 Ayumu Umemoto, Koichi Hayashi, Kyoko Hayano, Noritaka Saito, Kenji Kaneko, and Kunihiko Nakashima A Mechanically Synthesized La08Sr02Mn03 Fine Powder for the Cathode Material of an Intermediate Temperature Solid Oxide Fuel Cell (IT-SOFC) 225 Kazuyoshi Sato, Akira Kondo, Hiroya Abe, Makio Naito, and Jintawat Chaichanawong Hydrothemal Synthesis of Nanostructured Bi2Te3 Powder 231 H. Kaga, Y. Kinemuchi, and K. Watari Influence of Nanoporous Structure on Silane Coupling Surface Modification Behavior and Adhesion Properties of Spherical Silica Particles 237 Toshiyuki Kani, Maki Tamonoki, Takahiro Suzuki, Mayumi Tsukada, and Hidehiro Kamiya Effect of Magnetic Field on Orientation of Diamagnetic Ceramic Particles Dispersed in Slurry 243 Satoshi Tanaka, Atsushi Makiya, Keizo Uematsu, and Yutaka Doshida Micro-Patterning of Tin Oxide by Micro-Molding in Capillaries 251 Junko Imasu, Hiroshi Fudouzi, and Yoshio Sakka Gelcasting Formulation of Alumina Slurry Offering Some Advantages in Ceramic Shaping 257 Ruben L. Menchavez, Masayoshi Fuji, Hiroaki Takegami, Tomohiro Yamakawa, and Minoru Takahashi Effect of Surfactants on the Formation of Hollow CaC03 Particle by Bubble Template Method 263 Yong Sheng Han, Li Wei Lin, Masayoshi Fuji, Takeshi Endo, Hideo Watanabe, and Minoru Takahashi A Facile Method to Synthesize ZnO Tubes by Involving Ammonia Bubbles 269 Liwei Lin, Yongsheng Han, Masayoshi Fuji, Takeshi Endo, Hideo Watanabe, and Minoru Takahashi Rapid Drying Technique for Slip Cast Body 275 Takashi Shirai, Masaki Yasuoka, Yoshiaki Kinemuchi, Yuji Hotta, and Koji Watari INTERFACE CHARACTERIZATION AND CONTROL Improvement of Molten-Metal Wettability on Ceramics by Micro-Macro Level Morphology Control 283 Hideki Kita, Hideki Hyuga, Katsumi Yoshida, and Naoki Kondo Ceramic Surface Roughness Modification Using a Polymethylsilsesquioxane and Silicon Oxycarbide Film Coating 289 Manabu Fukushima, Seiji Nakano, and Hideki Kita An AFM Study of the Interaction Between an a-Alumina Particle and a Flat Sapphire Surface in High Ionic Strength Electrolyte Solutions 295 Huseyin Yilmaz, Kimiyasu Sato, and Koji Watari ENERGY AND ENVIRONMENT Cohesive Dust Cake Formation on a Ceramic Tube Filter as the Main Cause of a Pressure Drop Increase in a High Temperature Gas Cleaning Process 303 Nobuhiro Misawa, Hiroshi Sasatsu, Shinichi Sakuno, and Hidehiro Kamiya Simulation of the Filtration Process for a Flat Fabric Filter 309 Yuping Yao, Ning Mao, Masashi Wada, Hidehiro Kamiya, and Chikao Kanaoka Evaluation of the Long Term Stability of LSM/ScSZ Composite Powder Materials for SOFC Cathodes 317 Akifusa Hagiwara, Natsuro Hobara, Hiroyuki Shimada, Koichi Takizawa, Kazuyoshi Sato, Hiroya Abe, and Makio Naito A Novel Concept and Approach to Fabricate Protective KB/PVdF Composite Films on Metallic Bipolar Plates for PEM Fuel Cells 325 Jingtian Yin, Takehisa Fukui, Kenji Murata, T. Hirabayashi, S. Yamamuro, M. Matsuda, and M. Miyake Study of an Alum-Ceramic Heat Storage Material 333 Xuetan Ren, Anze Shui, Lingke Zeng, Yanchun Liu, and Junsheng Wu Development of Filtration Technology for PM2.5 in Diesel Exhaust 339 Masahiro Yoshikawa, Tomihiko Uemura, Daiki Kan, Takehisa Fukui, Tawatchai Charinpanitkul, Makio Naito, and Wiwut Tanthapanichakoon SMART PROCESSING TECHNOLOGY Nanoscale Particle Processing Through Aerosol Routes 347 Olivera B. Milosevic, Lidija T. Mancic, Maria Eugenia Rabanal, Luz Gomez, and Jose Manuel Torralba A Treatment of Carbonaceous Waste Containing Metals by Steam Plasma 353 Hiroshi Nisikawa, Sumihiro Higuchi, Manabu Tanaka, and Tadashi Takemoto Effect of Ultrasonication on Dispersion and Aggregate Size of Ti02 Nanoparticles in Concentrated Aqueous Suspension Kimitoshi Sato, Ji-Guang Li, Takamasa Ishigaki, and Hidehiro Kamiya Investigation of Bonding Mechanism Between Plasma Sprayed Al203 Top Coating and Ti-AI Undercoating on Steel Substrate 369 Shinichiro Adachi and Kazuhiro Nakata Mechanochemical Synthesis of Barium Titanate From Nanocrystalline BaC03 and Ti02 375 Akira Kondo, Kazuyoshi Sato, Hiroya Abe, Makio Naito, and Hirofumi Shimoda The Effect of Direct Diode Laser Beam Size in Heat Conduction Lap Welding of a Thin Film on a Thick Substrate 381 Nobuyuki Abe, Naoyuki Nakamura, Yoshinori Fuñada, and Masahiro Tsukamoto Mictostructural Characterization and Mechanical Properties of Plasma Sprayed Hydroxyapatite Coatings 389 M. F. Morks and Akira Kobayashi Measurements of Cathode Surface Temperature of Plasma Torch 395 Shinichi Tashiro, Hiroshi Nishikawa, and Manabu Tanaka Topology Analysis of the Cu3Sn Phase in Electronic Interconnections 401 Feng Gao, Hiroshi Nishikawa, and Tadashi Takemoto Freeform Fabrication of Photonic Crystals with 3-Dimensional Diamond Structure by Micro-Stereolithography 407 Weiwu Chen, Soshu Kirihara, and Yoshinari Miyamoto Properties of Inductivety-Coupled RF Plasmas Sustained with Internal Antenna for Deposition of Carbon-Related Films 413 Kosuke Takenaka, Yuichi Setsuhara, Kazuaki Nishisaka, and Akinori Ebe MATERIALS DESIGN Characteristics of ITO Films Deposited by dc Magnetron Sputtering Using Various Sintered Indium-Tin-Oxide Targets 421 Joon Hong Park, Sang Chul Lee, Jin Ho Lee, and Pung Keun Song Sintering and Enhanced Mechanical Properties of Densified Multiwalled Carbon Nanotube/TiN Composites 427 Lian Gao and Linqin Jiang Characterization of the Surface Morphology of Organic and Inorganic Hybrid Thin Films—A First Step to Fabricate an Artificial Cell Membrane 433 Wakako Manabe, Hiroshi Takano, and Masayuki Itoh Ion Permeability and Membrane Potential of Organic and Inorganic Hybrid Thin Films-Characterization of Artificial Cell Membrane 439 Ryuji Okamura, Masayuki Itoh, and Hiroshi Takano Corrosion Resistance of TiAIN/CrN, TiAIN, and CrN Coatings Prepared By RF Magnetron Sputtering 445 Dong Hwan Song, Woo Yang Jang, and Jong Kook Lee Plasma Thermal Deposition of Aluminum on Mg-Li Work-Hardened Alloy 453 Masato Tsujikawa, Shin-ichiro Adachi, Kazuhiro Nakata, Masaichiro Kamita, and Sachio Oki Behavior of Superficial Oxide at Diffusion-Bonded Interface of TiN and its Influence on Bond Strength 461 Shinji Koyama, Makoto Takahashi, and Kenji Ikeuchi The Effects of Functional Groups of Surface Modifier on Internal Friction and Young's Modulus of Ceramic Composites 467 T. Shimazu, N. Isu, M. Miura, and E.H. Ishida Author Index 473

About the Author :
Kevin G. Ewsuk is a Principal Member of the Technical Staff in the Ceramic Processing and Inorganic Materials Department at Sandia National Laboratories, where he is responsible for ceramic processing and process modeling R&D, advanced composite processing and characterization, and characterizing and modeling powder compaction and sintering. Dr. Ewsuk received his PhD and MS degrees in Ceramic Science from the Pennsylvania State University and his research interests are in powder processing, process characterization, and sintering science and technology.