Wire Technology: Process Engineering and Metallurgy

Wire drawing is a metalworking process used to reduce the diameter of a wire by pulling the wire through a single, or series of, drawing die(s). The engineering applications of wire drawing are broad and far-reaching, including electrical wiring, cables, tension-loaded structural components, springs, paper clips and spokes for wheels. This all-new, classical text is the first to explain the complex theory and sophisticated engineering concepts with relation to wire drawing in an accessible and universal way for practicing engineers. Designed to facilitate the entry and training of new engineers and upgrade the professional practice of those already in the field in the face of increased product demands and tightening specifications, this essential resource by industry expert Roger Wright provides: A technical overview and introduction of engineering concepts related to wire drawing, suitable for beginners and practiced engineers looking to brush up on the theory behind the process An interface with basic engineering education so as to provide an accessible introduction for engineers new to the field Real-world worked examples, problems and protocols based on true life engineering scenarios and challenges Unique coverage of the author's own pass design and risk prediction calculations, developed through decades of research and wire industry consulting Whilst most competing titles are less practical in their approach and focus on either ferrous, non-ferrous or electrical, our book takes a universal approach more suited to the practicing engineer who needs knowledge of wire drawing across the board. Ideal for use as a complete insight into the process from start to finish or a dip-in resource for practical problem-solving, this versatile work-a-day guide, training tool and desk reference will help readers train their staff and adapt and improve processes at minimal cost for maximum performance.

Table of Contents:
PrefaceChapter 1 The General IdeaChapter 2 A brief history of the technologyChapter 3 Twentieth century equipment conceptsChapter 4 Basic engineering variables pertinent to drawingChapter 5 Basic drawing mechanicsChapter 6 Drawing temperatureChapter 7 Drawing speedChapter 8 Friction, lubrication and surface qualityChapter 9 Drawing die and pass schedule designChapter 10 Shaped dies and roller diesChapter 11 Mechanical properties of wire and related testingChapter 12 Drawability and breaksChapter 13 Copper and copper alloy metallurgical issuesChapter 14 Steel metallurgical issuesChapter 15 Issues in other important metallurgical systemsChapter 16 Wire coatingsChapter 17 Redraw rod productionChapter 18 Physical PropertiesChapter 19 Elements of wire formingChapter 20 Some illustrative new products and processesList of symbols – English alphabetList of symbols – Greek alphabet Appendix of basic formulasIndex

About the Author :
Roger Wright is a leading industry trainer and consultant specializing in wire technology and professor of materials engineering at the Rensselaer Polytechnic Institute, a major US engineering school. As an active metallurgical and manufacturing consultant with 30+ years' experience working with those in the wire drawing industry, Roger has the much sought after skill of introducing sophisticated theory and concepts in an accessible and practical way to help improve the work and efficiency of engineers involved with wire.

Review :
"This book would be appropriate for an undergraduate or graduate course in mechanical engineering or materials science and for the working professional as a reference book. It is timely in that few well-written and comprehensive books on wire technology are available at present."--IEEE Electrical Insulation Magazine